Industry Status and Demand

In manufacturing, metal forming is a crucial process used across various industries. Currently, the front-end loading for press brakes is mostly done manually. This leads to errors in repetitive high-intensity tasks.

Customers seek flexible loading equipment to reduce human error, improve production efficiency, and ensure product consistency. It also adapts to changing demands for quick production changes.

Technical Highlights and Breakthroughs

1、Dual Leap in Quality and Efficiency

• High Efficiency and Stability: The standard cycle time of the QKM AH6 robot reaches 0.41 seconds, with a repeat positioning accuracy of ±0.02 mm, capable of fast sorting and precise assembly of metal pipes.

• Intelligent Visual Recognition: Combining visual recognition technology, the QKM FlexSorter can accurately handle metal pipes of different lengths, with a visual recognition rate exceeding 99.9% and a side repeat positioning accuracy of ±0.05 degrees, significantly improving production precision.

2、Production Speed Potential

• The QKM FlexSorter can meet the requirements of the downstream bending machine by operating at 30% speed, leaving sufficient room for improvements for future production.

Superior Flexibility and Compatibility

The QKM FlexSorter can easily adapt to metal pipes of different lengths and sizes, compatible with various models, enabling quick production switches without changing accessories.

Simplified User Interface and Convenient Training

The QKM FlexSorter features a simple and clear user interface with automatic voice prompts for feeding, making it easy to operate. Operators can become proficient with just half a day's training, supporting one-click production switching, greatly improving production efficiency.

Actual Effects and Advantages

1、Production Efficiency

• Achieve full-line automation, allowing products to be shipped immediately after production, greatly enhancing production process efficiency.

• Significantly improve production precision and efficiency, far surpassing manual operations, accurately meeting downstream process requirements.

2、Personnel Optimization

• Equivalent to replacing 2 operators, effectively saving labor costs.

3、Easy to Learn

• Operators can be trained in just half a day, making it efficient and convenient.

4、Space Saving

• The machine occupies less than 1 square meter, seamlessly integrating with the production line, greatly saving space.

5、Return on Investment

• Achieve a return on investment in just 9 months, with significant benefits.

6、Quick Response and Implementation

It takes only 1-2 months from demand analysis to production line implementation. Feasibility analysis can be completed within one week, project implementation within 2 days, and commissioning in 3 days.

Extensive Application Scenarios

The QKM FlexSorter has a broad range of applications, covering silicone products, electrical components, office equipment, hardware appliances, semiconductors, and many other industries.

The QKM FlexSorter will continue to promote the intelligent and flexible development of the manufacturing industry, bringing higher production efficiency, lower production costs, and stronger market competitiveness to enterprises.